PE 100 Pipes and Fittings (HDPE)

Polyethylene 100 (PE100) | is the strongest PE pipe material is known today

The pipes are produced within the scope of our company’s production activities; desired quality requirements,quality plans, standards, customer specifications checking their conformity and quality continuity to ensure every stage of production is taken under control .

HDPE pipes produced with PE 100 raw material are resistant to high pressure compared to Traditional PE pipes produced with its raw materials. The water pressure of 16 bar has reached 32 bar in pipes which are produced with upper limit PE100 raw material. Thus, it has started to replace traditional pipes (steel, cast iron, ductile…) in the water transfer main pipes.

PE100 pipes are coiled up to 125 mm diameter or on request 6, 12, and 13.5 mt as straight pipes; Over 125mm diameters are produced only in straight pipes of 6, 12, and 13.5 mt. Also depending on customer demand production can be made in special sizes.

Esen; provides engineering support to its customers before and after procurement for the correct and efficient use of its products and technology.

With an outer diameter of 110 mm and a working pressure of 10 bar for a pipe PE 32, PE 63, if they are produced from PE100 raw materials, wall thicknesses and their weight will be according to the given data on the above. >

s : Wall Thickness, m: Meter Weight

Comparison of Polyethylene Pipes with Other Pipes

Comparison of ESEN PE100 (HDPE) Pipes with Other Pipes

Other pipes STEEL, DUCTILE, CONCRETE Pipes ;

While the life service of other pipes is 5-10 years; ESEN PE100 (HDPE) designed Pipe life service is 50 years.
Other pipes are exposed to corrosion due to their structure, due to the effect of decay, in process of time the wall thickness of the pipe decreases and over time causes the pipe to break or perforate; ESEN PE100 (HDPE) Pipes are not corroded.
Other pipes break in ground movements (earthquakes, landslides, etc.) and/or separated from the connection points. However ESEN PE100 (HDPE) Pipes due to their molecular structure, they are not affected by ground movements (earthquake, landslide, etc.) with their ability to extend over 500%, they are not separated from the connection points. Continuing to serve after natural disasters caused by ground movements (earthquake, landslide etc.)
ESEN PE100 (HDPE) Pipes have higher impact strength than other pipes.
ESEN PE100 (HDPE) Pipes have a lower friction coefficient than ductile, steel, etc. pipes. For this reason, it provides the opportunity to use a lower diameter pipe in pressurized drinking water lines and allows the selection of a lower energy pump, thus it provides savings on initial investment and operating costs.
It allows transportation costs to be reduced due to its lighter weight than other pipes.
ESEN PE100 (HDPE) Pipes (up to 125mm) can be produced as coils; It allows to make less assembly points than other pipes.
ESEN PE100 (HDPE) Pipes are preferred in projects instead of other pipes; provides savings on material cost, transportation, assembly, labor, etc. costs. Projects can be implemented with less cost.

The photo of the corroded ductile pipe after 5 years.

The photo of the corroded ductile pipe 20 years later.

Advantages Of Polyethylene Pipe

ESEN PE100 (HDPE) | Advantages of the Pipe

Since its density is 0.950 gr / cm3, it is 8 times lighter than steel.
It is easy to carry and it does not deform.
Due to the fluid passing through it and the soil structure outside, it does not corrode.
It has a high resistance to chemicals.
On the clean water lines, PE pipe does not have a carcinogenic effect since it does not mix foreign particles/substances.
It is suitable for health as it does not change the smell, taste, and color of the water.
As it is included in the thermoplastic product group, it is an environmentally recyclable product.
Thanks to its elastic structure, it provides 500% elongation; in the event of earthquake and landslide, it extends and absorbs opening; breakage, rupture does not occur.
As it has been produced with carbon black additive, It shows resistance to ultraviolet rays from the sun.
Maintains its elastic feature even when the temperature drops to -40 °C, it expands, it is not affected by the volume increase.
It adapts even if the ground is not gradually excavated.
Assembling operation can be made outside the channel and applied to the channel.
Since it is assembled with Butt Welding or EF Welding System; the composed line becomes solid and foreign materials such as groundwater, plant, and tree roots cannot enter the pipeline.
It does not create wastage in assembly due to its joining methods.
It can be produced as coils up to 125 mm in diameter. Coil production; fitting and they save on welding cost and reduce the risk of welding workmanship errors.
Adapts to the shape of the land during laying, it saves costs in its excavation and channel work.
It provides ease in river, lake, and sea crossings, and it reduces project costs a lot.
It can be produced with different pressures in accordance with the project; It is effective in saving raw materials and cost-effective projects.
It meets the same compressive strength with a thinner wall thickness compared to conventional PE pipes.

Usage Areas

ESEN PE100 (HDPE) | Usage Areas

Drinking Water, Potable Water Systems
Agricultural Irrigation Water Systems
Waste Water, Sewerage Discharge and Treatment System
Marine Discharge Systems
River, Lake, Submarine Pass Systems
Chemical / Abrasive Transfer Systems

Methane Gas Evacuation Systems
Fish Farms and Marinas
Fire Installation main lines
Drainage Systems
Geothermal Pipe Cover Systems
Telecommunications Group

PE100 Pipe Diameter and Dimensions

ESEN PE100 (HDPE) | Pipe Diameter and Dimensions

Outer Diameter (DN)	SDR 41 PN4		SDR 33 PN5		SDR 26 PN6		SDR 21 PN8		SDR 17 PN10		SDR 13.6 PN12.5		SDR 11 PN16		SDR 9 PN20		SDR 7.4 PN25
Outer Diameter (DN)	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m	S/mm	Kg/m
20	–	–	–	–	–	–	–	–	–	–	–	–	2	0.112	2.30	0.133	3	0.154
25	–	–	–	–	–	–	–	–	–	–	2	0.152	2.30	0.171	3	0.22	3.5	0.24
32	–	–	–	–	–	–	–	–	2	0.187	2.4	0.232	3	0.272	3.6	0.327	4.40	0.386
40	–	–	–	–	–	–	2	0.239	2.4	0.295	3	0.356	3.7	0.43	4.5	0.509	5.5	0.6
50	–	–	–	–	2	0.314	2.4	0.359	3	0.453	3.7	0.550	4.60	0.666	5.6	0.788	6.9	0.936
63	–	–	–	–	2.5	0.494	3	0.565	3.8	0.720	4.7	0.873	5.8	1.05	7.1	1.26	8.6	1.47
75	–	–	–	–	2.9	0.675	3.6	0.80	4.5	1.02	5.6	1.24	6.8	1.47	8.4	1.76	10.3	2.09
90	–	–	–	–	3.5	0.978	4.3	1.160	5.4	1.46	6.7	1.77	8.200	2.12	10.1	2.54	12.3	3
110	–	–	–	–	4.2	1.43	5.3	1.74	6.6	2.17	8.1	2.62	10	3.14	12.3	3.78	15.1	4.49
125	–	–	–	–	4.8	1.84	6	2.200	7.4	2.76	9.200	3.37	11.4	4.08	14	4.87	17.100	5.77
140	–	–	–	–	5.4	2.320	6.7	2.8	8.300	3.46	10.3	4.22	12.7	5.08	15.7	6.11	19.2	7.25
160	–	–	–	–	6.2	3.04	7.7	3.68	9.5	4.520	11.8	5.5	14.6	6.67	17.900	7.96	21.9	9.44
180	–	–	–	–	6.9	3.79	8.6	4.63	10.7	5.71	13.3	6.98	16.400	8.42	20.100	10.1	24.6	11.9
200	–	–	–	–	7.7	4.70	9.6	5.73	11.9	7.05	14.7	8.56	18.2	10.4	22.4	12.4	27.4	14.8
225	–	–	–	–	8.6	5.89	10.8	7.26	13.4	8.93	16.600	10.9	20.5	13.1	25.2	15.8	30.8	18.6
250	–	–	–	–	9.6	7.3	11.9	8.9	14.8	11	18.400	13.4	22.7	16.2	27.9	19.4	34.200	23
280	–	–	–	–	10.7	9.1	13.4	11.22	16.600	13.7	20.6	16.8	25.4	20.3	31.3	24.3	38.300	28.9
315	7.7	7.52	9.7	9.37	12.1	11.6	15	14.13	18.7	17.400	23.2	21.2	28.6	25.6	35.200	30.8	43.1	36.5
355	8.7	9.55	10.9	11.8	13.6	14.6	16.900	17.940	21.1	22.1	26.1	26.9	32.200	32.5	39.700	39.1	48.5	46.3
400	9.8	12.1	12.3	15.1	15.3	18.6	19.100	22.84	23.7	28	29.4	34.1	36.300	41.3	44.7	49.6	54.7	58.8
450	11	15.3	13.8	19	17.2	23.5	21.5	28.9	26.7	35.4	33.1	43.2	40.9	52.3	50.3	62.7	61.5	74.4
500	12.3	19	15.3	23.4	19.1	28.9	23.9	35.700	29.7	43.8	36.800	53.3	45.4	64.5	55.8	77.3	–	–
560	13.7	23.6	17.2	29.4	21.4	36.2	26.7	44.7	33.200	54.8	41.2	66.900	50.8	80.8	62.5	97	–	–
630	15.4	29.9	19.3	37.1	24.1	45.9	30	56.5	37.4	69.400	46.3	84.6	57.2	102	70.3	125	–	–
710	17.4	38	21.8	47.2	27.2	58.4	33.9	72	42.1	88	52.2	107	64.5	130	79.3	160	–	–
800	19.6	48.1	24.5	59.7	30.6	73.9	38.1	91.2	47.4	112	58.8	136	72.600	166	89.3	202	–	–
900	22	60.9	27.6	75.6	34.4	93.4	42.9	115	53.3	141	66.100	173	81.7	210	–	–	–	–
1000	24.5	75.2	30.6	93.1	38.2	115	47.7	143	59.3	175	73.5	215	90.8	259	–	–	–	–
1200	29.4	108	36.7	134	45.9	166	57.2	205	71.100	262	88.2	304	–	–	–	–	–	–

Coil Dimensions and Lengths

ESEN PE100 (HDPE) | Coil Dimensions and Lengths

* Diameters between ø20mm – ø125mm can be produced as coils.

Diameter (DN)	Coil Inner Diameter (a)(cm)	Coil Width (b)(cm)	Coil Outer Diameter (c) (cm)	Coil Length (m)
20	48+2	27+3	75±3	200
25	48+2	27+3	88±3	200
32	68+2	30+3	90±3	200
40	78+2	32+3	116±5	100
50	100+2	42+4	135±5	100
63	120+2	47+4	165±5	100
75	150+2	45+4	245±5	100
90	180+2	52+5	250±5	100
110	230+2	52+5	320±5	100
125	240+2	56+6	360±5	100

* Diameters between Ø63mm – ø1200mm can be produced in different lengths depending on request / project. Generally used lengths are 11,8mt and 13.5mt lenghts.

Polyethylene Pipe Bending Calculation

ESEN PE100 (HDPE) | Pipe Bending Calculation

Polyethylene pipes can be bent without using elbows at certain angles thanks to their flexible structures.

SDR	MINIMUM BENDING ANGLE CALCULATION (20 °C ortam sıcaklığında)
41,0	>48 x Ø outer diameter
33,0	>40 x Ø outer diameter
26,0	>35 x Ø outer diameter
21,0	>28 x Ø outer diameter
19,0	>27 x Ø outer diameter
11,0	>25 x Ø outer diameter
7,0	>25 x Ø outer diameter